Friday, March 2, 2012

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A Review Of Innovations In Modern Manufacturing Processes For Wooden Sash Windows

by Andrew Brentford

Window sashes have traditionally been made by hand. It is only in the last one hundred years or so that any kind of mass production has been used. Modern manufacturing processes for wooden sash windows are now cutting edge in every way.

Each sash was handmade and required hours of work and hours of training. Usually a single master craftsman would pass his skills on to one or more apprentices. They in turn would practice the proper construction and carving of the sash. It was a lengthy process.

In the modern manufacturing complex of today, a few key strokes is all it takes to set up the entire process for a new sash profile with unique specifications. It is no longer necessary to wait great lengths of time for large quantities of uniform wooden sashes. Identical windows can be mass produced without depending on any one individual and their skill level. Training is frequently more about program familiarization than individual skill improvement.

Mechanization has evolved rapidly. As early as 1900 there were mass production lines that tried to increase the production of sashes. They became increasingly automated as the century progressed. And now can include more robots than human workers.

While the need for individually produced wooden windows has decreased, it has not disappeared. Historical reproductions are in high demand. The National Registry of Historic Homes frowns on the use of modern materials and often requires the skills of an artisan.

One particularly amazing part of the modernization of sash production is the relative ease of changing a sash profile. Rather than refitting entire production lines with knives that will cut the prescribed profile, a computer can instruct movable jigs to assume the required profile in a matter of minutes.

The facilities for construction have evolved over time as well. Vast automated factories can cover acres of ground. The efficiency of these behemoths is greater as well, lessening the need for waste handling. With robotics and other modern processes, as-needed shipping is becoming the norm. Gone are the guild halls when it comes to quality control.

Such flexibility and efficiency have transformed the cost of manufacturing and the availability of products around the world. From single blade cutting tools, handled by master craftsmen, the modern manufacturing processes for wooden sash windows have truly advanced. The future can only add to that upward trend. Robotics and automated warehousing will only increase the level of efficiency and product availability.

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New Unique Article!

Title: A Review Of Innovations In Modern Manufacturing Processes For Wooden Sash Windows
Author: Andrew Brentford
Email: nathan@ncpm247.com
Keywords: construction,trade,career,manufacturing,property,home improvement,diy,joinery,wood,house,home,real estate,double glazing,windows
Word Count: 406
Category: Hobbies
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